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Wrenching


Ghost expounds upon:

Wrenching Philosophy

Safety Upgrades

Optimizing Your Bike for Touring

Common Repairs

Performance Mods

Cruiser Photos

Vector Photos

 

Touring Mods

Luggage Rack

This one is a true no brainer. If you're going to be on the road for a few weeks at a time, get one. A word of caution, though. A luggage rack is a serious modification. You're adding a new "hardpoint" to which you can store gobs o' stuff. Consequently, I always opt for official HD luggage racks. There are several models to choose from. My choice for the Cruiser was a three-channel rack that includes handrails that curve around the sides of the passenger seat. While the handrails are nice for the passenger, I really wanted them because they make a handy tie-down point for when I need to strap stuff to the tops of the saddlebags.


Gauges

For those of you who ride lidless (i.e., no helmet), you can usually hear exactly what is going on with your bike. For those of us who don full-face sensory deprivation chambers, we need to spend some extra dollars to ensure that our bikes have a clear line of communication to the driver.

A few extra gauges go a long way to figuring out what your bike is doing. I've added an oil pressure gauge, oil temperature gauge, and tachometer to the Cruiser. Eventually, I'd like to add a voltage indicator as well (probably just idiot lights).

Oil Pressure Gauge

The oil pressure gauge is a common mod for Harleys. Your basic oil pressure gauge kit mounts the gauge directly in place of the oil pressure sending unit. When your cruising down the road, you can look down inside your right leg and see the gauge. Unfortunately, the gauge is hard to see at that distance, is impossible to see at night, and forces you to take your eyes off the road for a while to find the gauge.

Slightly nicer oil pressure gauge kits relocate the gauge to the top of the rear rocker box cover. This makes it easier to see, and if you're under a streetlight you can even see it at night. Some riders will find that they hit their legs against it, but this usually isn't a big deal.

The oil pressure gauge kit I opted for (out of the J&P Cycles catalog, part no. 18-194 for a 60lb. gauge) relocates the gauge just behind the handlebar clamp. The kit includes the necessary tubing to run the oil to the gauge. The tubing in the kit was black, and I replaced it with clear tubing. That way I can see if there are air bubbles in the line when I inspect it. On most Softail models, the gauge mount just clears the dash cover. If you haven't replaced your rubber bushings on your handlebar risers in a while, they may be pulled back a bit and will cause the gauge mount to hit the dash cover. If your bike has pullback risers, you may not be able to use this kit at all. Consult the photo for what it looks like on the Cruiser. The gauge itself is the same mechanism included in the other kits, so it still isn't lit. With the gauge up high, I find that I can see it fine while under a passing street lamp. When I finally added the HD Mini Tachometer kit, the light from the tach partially lights the oil pressure gauge. If I lean forward a bit, I can usually read it.

Another twist to this mod was a small adapter that provides a wye at the oil pressure fitting on the right engine case. I added the adapter so I could have both the oil pressure gauge and the oil pressure idiot light operational at the same time. My reasoning: I don't watch the gauge during every moment on the road, and the light would tend to get my attention immediately (especially at night, when the gauge is harder to see).

Oil Temperature Gauge

I installed one of the HD oil bag temperature gauge dipsticks. They give you a fair determination of how hot your engine is running. Keep in mind the your taking a reading at the bag, not inside the case and heads. Count on a 20-30 degree increase in those locales. Another note is that this gauge should be considered a disposable item. Over time, it gets less accurate and will eventually allow oil inside the gauge mechanism. If you add one, plan on replacing it every other year at a minimum.

One usage hint: Insert the gauge upside down so you can read it properly when you flare your leg out to see the gauge.

Tachometer

This is one of the mods you make and then wonder how you lived without it. HD came out with their Mini Tachometer line of kits in late 1997, and I consider them a thing of infinite rightousness. On the Cruiser, the tach mounts to the handlebar clamp (just over my oil pressure gauge). It is a lit gauge and only demands that you install a three-wire harness.

A couple of hints for installing/using this tach:

  • On the FLSTC, the gauge just barely fits behind the windshield. If you've also installed HD's wind deflectors for the FL front end, count on spending a bit of extra time to get everything lined up just right.
  • If you take apart your front end often, or are just anal retentive for planning for the worst (like me), add a three-wire connector to the wiring harness HD provides. That way, when you're disconnecting all the wiring to the front of your bike, you can disconnect the tach harness just as easily.
  • The tach takes a direct feed from the coil, and is a little more sensitive to bad connections than the ignition system. If you're cruising down the road and you see the tach bouncing all over creation, pull over and check out the wires leading to your coil. If you don't something will eventually loosen up enough to effect the ignition and make your bike run like crap.


Saddlebag Hardware

I hated the stock FLSTC hardware that held on the saddlebags. The panhead phillips screws always seemed to get carved up. Then the rough edges on the head would carve anything I put in the bags.

I went to the local hardware store and found some furniture hardware that does the trick. Screws in question are allen-head, black, and have a wide, low-profile head. I use the ratchet with the necessary allen-head socket to remove/install them.

A minor victory, but a useful one.


 

     
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